Vega VEGAPULS 66 (≥ 2.0.0 - ≤ 3.8) enamel Profibus PA User Manual

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Summary of Contents

Page 1 - VEGAPULS 66 enamel

Operating InstructionsVEGAPULS 66 enamelProfibus PARadar

Page 2

3.2 Principle of operationVEGAPULS 66 is a radar sensor in C-band technology for continuouslevel measurement.The version with enamelled antenna is par

Page 3

The entered parameters are generally saved in VEGAPULS 66,optionally also in the indicating and adjustment module or inPACTware.3.4 Packaging, transpo

Page 4 - 1.3 Symbolism used

4 Mounting4.1 General instructionsSelect an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an i

Page 5 - 2.3 Warning about misuse

1 32100%0%4Fig. 3: Measuringrange (operating range) and max. measuring distance1 full2 empty (max. measuring distance)3 Measuring range4 Reference pla

Page 6 - 2.7 Fulfillmen

1Fig. 4: Positionof the polarisation plane with VEGAPULS 661 Marking holeMake sure that all parts of the instrument in contact with the measuredproduc

Page 7

Ifyou cannot keep this distance you should carry out a false ec hostorage before setup. This applies mainly if buildup on the vessel wallis expected.

Page 8 - 3 Produc

Donot mount the instruments in or above the filling stream. Make surethat you detect the product surface, not the inflowing product.Fig. 7: Inflowingliqu

Page 9

Fig. 9: Alignmentin liquidsThe mounting location of the radar sensor should be a place where noother equipment or fixtures cross the path of the microw

Page 10 - 3.3 Operation

Fig. 11: AgitatorsThrough the action of filling, stirring and other processes in the vessel,dense foams which considerably damp the emitted signals may

Page 11 - 33335-EN-090305

max.min.21Fig. 12: Pipeantenna system in a tank. The vent hole in the surge pipe must bein one plane with the polarisation marking on the sensor.1 Mar

Page 12 - 4.1 General instructions

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13

100% 0% 1 > 500 mm Fig. 13: VEGAPULS 66 ina bypass tube. The polarisation marking on theprocess fitting must be in one plane with the tube holes or

Page 14 - 4.2 Mounting instructions

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 15 - > 500 mm

Insystems with potential equalisation, connect the cable screendirectly to ground potential at the power supply unit, in the connectionbox and at the

Page 16

7 Insertthe wire ends into the open terminals according to the wiringplanFig. 14: Connectionsteps 6 and 78 Press down the opening levers of the termin

Page 17

55551 243Fig. 15: Materialversions, single chamber housing1 Plastic2 Aluminium3 Stainless steel, investment casting4 Stainless steel, electro-polished

Page 18

I2CDisplay11 2 56 7 8Fig. 17: Wiringplan, single chamber housing1 Voltage supply/Signal output5.4 Wiring plan, double chamber housingThe following ill

Page 19

132Display1 2 5 6 7 8I²CFig. 19: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 20

I2C11 2Fig. 21: Wiringplan, double chamber housing1 Voltage supply/Signal output5.5 Wiring plan double chamber housing Ex d1 2 345Fig. 22: Doublechamb

Page 21 - 5.1 Preparing the connection

132Display1 2 5 6 7 8I²CFig. 23: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 22 - 5.2 Connection procedure

11 2Fig. 25: Wiringplan double chamber housing Ex d1 Voltage supply/Signal output5.6 Wiring plan - version IP 66/IP 68, 1 bar+-12Fig. 26: Wireassignme

Page 23

7.3 Parameter adjustment with PDM . . . . . . . . . . . . . . . .437.4 Saving the parameter adjustment data . . . . . . . . . . . .438 Maintenance and

Page 24

6 Setup with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 25

Fig. 27: Insertindicating and adjustment moduleNote:Ifyou intend to retrofit the instrument with an indicating and adjustmentmodule for continuous meas

Page 26

6.3 Adjustment system1.1231Fig. 28: Indicatingand adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 27

6.4 SetupprocedureAs VEGAPULS 66 is a distance measuring instrument, the distancefrom the sensor to the product surface is measured. To have the realp

Page 28

3 Prepare the % value for editing with [OK] and set the cursor to therequested position with [->]. Set the requested percentage valuewith [+] and s

Page 29 - 5.7 Switch on phase

Enter the requested parameter via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.Apart from the medium, t

Page 30 - 6.1 Short description

Gating out of false signalsChange now?Proceed as follows:1 Move from the measured value display to the main menu bypushing [OK].2 Select the menu item

Page 31

l Vessel forml Dampingl Linearisation curvel Sensor-TAGl Displayed valuel Scaling unit (Out-Scale unit)l Positions after the decimal point (scaled)l S

Page 32 - - Select editing position

Function ResetvalueSensor address no resetLanguage no resetFactory settingLike basic adjustment, furthermore special parameters are reset todefault va

Page 33 - 6.4 Setup

6.5 MenuschematicInformation:Depending on the version and application, the light-coloured menuwindows are not always available or offer nor selection p

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - Linearisation curve

3.1PointerDistance min.: 0.234 m(d)Distance max.: 5.385 m(d)3.2Meas. reliability15 dBSensor statusOK3.3Curve selectionEcho curve▼3.4Echo curvePresenta

Page 36

6.6 Savingthe parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwar

Page 37

7 Setupwith PACTware and other adjustmentprograms7.1 Connect the PC via VEGACONNECT312Fig. 29: Connectionof the PC via VEGACONNECT directly to the sen

Page 38

Necessary components:l VEGAPULS 66l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system7.2 Parameter adjustmen

Page 39 - 6.5 Menu

8 Maintenance and fault rectification8.1 MaintenanceWhen used in the correct way, no special maintenance is required innormal operation.8.2 Remove inte

Page 40

? Measured value on the indicating and adjustment module does notcorrespond to the value in the PLCl The menu item "Display - Display value"

Page 41 - 6.6 Saving

8.3 Exchanging the electronics moduleIf the electronics module is defective, it can be replaced by the user.In Ex applications only one instrument and

Page 42

Push the button " Update software" and select the previouslyextracted hex file. Then the software update can be started. Furtherfiles are inst

Page 43

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pr essure in the vessel, high tempe

Page 44 - 8.2 Remove interferences

10 Supplement10.1 Technical dataGeneral data316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Antenna Enamel- Antenna cone PTFE (TFM 1600)-

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 8.4 Software update

Characteristics and performance dataFrequency C-band (6 GHz technology)Beam angle 3 dB, depending on the antenna system- without horn antenna 38°- ø 7

Page 47 - 8.5 Instrument repair

Influence of the ambient temperature to the sensor electronics8)Average temperature coefficient of the zerosignal (temperature error)0.03 %/10 KInfluence

Page 48 - 9 Dismou

50°C(122°F)70°C(158°F)150°C(302°F)200°C(392°F)TProzTuFig. 33: Temperaturederating VEGAPULS 66 enamel with indicating and adjustment moduleProcess cond

Page 49 - 10 Supplem

Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 barCable entry/plug10)- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø

Page 50

- Diameter approx. 8 mm (0.315 in)- Colour - standard PE Black- Colour - standard PUR Blue- Colour - Ex-version BlueIndicating and adjustment moduleVo

Page 51

ApprovalsDepending on the version, instruments with approvals can have different technical data.For these instruments, the corresponding approval docum

Page 52

10.2 Profibus PAInstrument master fileThe instrument master file (GSD) contains the characteristic data of the Profibus PA instrument.These data are, e.g.

Page 53

Module of the PA sensorsFor the cyclic data traffic, VEGAPULS 66 provides the following modules:l AI (PA-OUT)- PA-OUT value of the FB1 after scalingl Ad

Page 54

Byte-No.1 2 3 4 5StatusStatus(FB1)IEEE-754-Floating point valuePA-OUT(FB1)FormatValueNote:Bytes 6-10 are not used in t his example.Data format of the

Page 55

StatuscodeDescriptionaccording to Pro-fibus standardPossible cause0 x 0C bad - sensor failure l Hardware errorl Converter errorl Leakage pulse errorl T

Page 56 - 10.2 Profibus P

Duringthe entire duration of use, the user is obliged to determine thecompliance of the required occupational safety measures with thecurrent valid ru

Page 57 - - Additi

10.3 DimensionsHousing in protection IP 66/IP 68 (0.2 bar)~ 69 mm(2.72")ø 77 mm(3.03")112 mm (4 13/32")M20x1,5/½ NPT~ 69 mm(2.72")

Page 58

Housing in protection IP 66/IP 68 (1 bar)117 mm (4.61")~ 103 mm(4.06")ø 77 mm(3.03")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.

Page 59

VEGAPULS 66, enamelD b k ydDN 150 PN 16DN 200 PN 16285 22 240 8xø22340 24 295 12xø22276226D1 D2212 144268 162D b k ydDN 150 PN 16DN 200 PN 16D1 D2mmin

Page 60 - 10.3 Dim

10.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 61 - M20x1,5M20x1,5

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 62

l The instrument must not cause any interfering emissionsl The device must be insensitive to interfering immissions, includingthose that may cause und

Page 63 - 10.5 Trademark

3 Product description3.1 ConfigurationThe scope of delivery encompasses:l VEGAPULS 66 radar sensorl Documentation- this operating instructions manual-

Page 64 - ISO 9001

321Fig. 1: VEGAPULS 66 - enamelversion with plastic housing1 Housing cover with integrated PLICSCOM (optional)2 Housing with electronics3 Process fitti

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