Vega VEGAPULS 62 (≥ 2.0.0 - ≤ 3.8) Profibus PA User Manual

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Summary of Contents

Page 1 - Operating Instruction

Operating InstructionsVEGAPULS 62Profibus PARadar

Page 2 - Contents

The version with "Flangeand horn antenna with ø 48 … 95 mm(1.89 … 3.74 in)" is particularly suitable for storage tanks and processvessels, f

Page 3

l with the adjustment program PDMTheentered parameters are generally saved in VEGAPULS 62,optionally also in the indicating and adjustment module or i

Page 4 - 1 About this document

4 Mounting4.1 General instructionsSelect an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an i

Page 5 - 2 For your safety

1 32100%0%4Fig. 3: Measuring range (operating range), max. measuringdistance andreference plane1 full2 empty (max. measuring distance)3 Measuring rang

Page 6 - 2.7 Fulfillment o

You can find the specifications in chapter "Technical data" in the or onthe type label.4.2 Mounting preparations - Horn antennaInformation:Thi

Page 7

Note:VEGAPULS 62 with rinsing air connection or antenna extension isprovided with a notch on the antenna socket. This notch mustcorrespond to the mark

Page 8 - 3 Product description

7 Check, if the O-ring sealis available on the connection piece and ifit is not damaged.Note:A damaged O-ring seal must be replaced: FKM (Viton) artic

Page 9 - 3.2 Principle of operation

If you cannot keep this distance you should carry out a false echostoragebefore setup. This applies mainly if buildup on the vessel wallis expected. I

Page 10 - 3.3 Operation

Do not mount the instruments in or above the filling stream. Make surethat you detect the product surface, not the inflowing product.Fig. 9: Inflowing li

Page 11 - 28445-EN-090305

dhmax.d1½"50 mm/2"80 mm/3"100 mm/4"150 mm/6"200 mm250 mm300 mm500 mm800 mmhmax.Fig. 11: Deviating socket dimensionsTip:VEGAPU

Page 12 - 4 Mounting

Contents1 About thisdocument1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . . .

Page 13

Fig. 13: Cover smooth profileswith deflectorsIf there are agitators in the vessel, a false echo storage should becarried out with the agitators in motio

Page 14

Note:Measurementin a standpipe is not recommended for very adhesiveproducts.Surge or bypass tubes must extend all the way down to the requestedmin. le

Page 15

100%0%1> 300 mmFig. 16: VEGAPULS 62 in a bypasstube. The polarisation marking on theprocess fitting must be in one plane with the tube holes or the

Page 16 - 4.4 Mounting instructions

1234Fig. 17: Polarisation level with flangeversion, view from top on the sensor andbypass tube. The sensor housing is not shown.1 Position of the polar

Page 17 - > 200 mm

3 ... 4 hmax≥ 50 mm90°231hmaxdmin≥ 2 mm x hmax90°4Fig. 18: Flow measurement withrectangular flume: d = min. distance of thesensor; hmax. = max. filling

Page 18

23 ... 4 x hmax90°hmaxd1BFig. 19: Flowmeasurementwith Khafagi-Venturi flume: d = Min. distanceof thesensor; hmax. = max. filling of the flume; B = bigges

Page 19

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 20

In systems with potential equalisation, connectthe cable screendirectly to ground potential at the power supply unit, in the connectionbox and at the

Page 21

7 Insert the wire ends into the open terminals according to the wiringplanFig. 20: Connection steps 6 and 78 Pressdown the opening levers of the termi

Page 22 - > 300 mm

55551 243Fig. 21: Material versions, single chamberhousing1 Plastic2 Aluminium3 Stainless steel, investment casting4 Stainless steel, electro-polished

Page 23

7 Setup with PACTwareand other adjustment programs7.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . .477.2 Parameter adjustment

Page 24

I2CDisplay11 2 56 7 8Fig. 23: Wiring plan, single chamberhousing1 Voltage supply/Signal output5.4 Wiring plan, double chamber housingThe following ill

Page 25

132Display1 2 5 6 7 8I²CFig. 25: Electronics compartment, double chamberhousing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 26 - 5 Connecting to power supply

I2C11 2Fig. 27: Wiring plan, double chamberhousing1 Voltage supply/Signal output5.5 Wiring plan double chamber housing Ex dInformation:Instrumentsin E

Page 27 - 5.2 Connection procedure

132Display1 2 5 6 7 8I²CFig. 29: Electronics compartment, double chamberhousing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 28

11 2Fig. 31: Wiring plan doublechamber housing Ex d1 Voltage supply/Signal output5.6 Wiring plan - version IP 66/IP 68, 1 bar+-12Fig. 32: Wireassignme

Page 29

6 Set up with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 30

Fig. 33: Insert indicating andadjustment moduleNote:If you intend to retrofit the instrument with an indicating and adjustmentmodule for continuous mea

Page 31

6.3 Adjustment system1.1231Fig. 34: Indicating and adjustmentelements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 32

6.4 Setup procedureBefore starting the actual parameter adjustment of a Profibus PAsensor, the address setting must first be carried out. You will find a

Page 33

2 Select the menu item "Basic adjustment" with [->] and confirm with[OK]. Now the menu item "Min. adjustment" is displayed.Min.

Page 34 - 5.7 Switch on phase

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - 6.1 Short description

Information:With VEGAPULS 62 with electronics version "Increased safety","Solid" is preset as factory setting. However, the instru

Page 36

linearEnter the requested parameter via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.Caution:Note the f

Page 37 - - Select editing position

Extended settingquick level change > 1 m/min.Note:Since with the function "Quick level change > 1 m/min." the generationof an average

Page 38 - 6.4 Setup procedur

Function Reset valueSensor address 126Max. adjustment 0 m(d)Min. adjustment Meas. rangeend in m(d)4)Medium LiquidVessel form not knownDamping 0 sLinea

Page 39

6.5 Menu schematicInformation:Depending on the version and application, the highlighted menuwindows are not always available.Basic adjustment1▶Basic a

Page 40 - Storage tank

Diagnostics3Basic adjustmentDisplay▶DiagnosticsServiceInfo3.1PointerDistance min.: 0.234 m(d)Distance max.: 5.385 m(d)3.2Meas. reliability15 dBSensor

Page 41 - Change now?

6.6 Saving the parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwa

Page 42 - Copy sensor data?

7 Setup with PACTware andother adjustmentprograms7.1 Connecting the PC312Fig. 35: Connection of the PC via VEGACONNECT directlyto the sensor1 USB cabl

Page 43

Necessary components:l VEGAPULS 62l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system7.2 Parameter adjustmen

Page 44 - 6.5 Menu schem

8 Maintenance and fault rectification8.1 MaintenanceWhen used in the correct way, no special maintenance is required innormal operation.8.2 Remove inte

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 6.6 Saving the pa

? Measured value on the indicating and adjustment module does notcorrespondto the value in the PLCl The menu item "Display - Display value"

Page 47 - 7.1 Connecting the PC

Depending on the failure reason and measures taken, the stepsdescribed in chapter "Set up" must be carried out again, if necessary.8.3 Excha

Page 48

PACTware checks now the actual hardware and software version ofthe sensorand displays the data. This procedure lasts approx. 60 s.Push the button &quo

Page 49 - 8.2 Remove interferences

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temper

Page 50

10 Supplement10.1 TechnicaldataGeneral data316L corresponds to 1.4404 or 1.4435Materials, non-wetted parts- Housing Plastic PBT (polyester), Alu die-c

Page 51 - 8.4 Software update

Input variableMeasuredvalue distance between process fitting and product sur-faceMin. distance from antenna end 50 mm (1.969 in)Recommended meas. range

Page 52 - 8.5 Instrument repair

- Average power < 25 µW- Averagepower with 1 m distance < 1 µW/cm2Measuring accuracyResolution, general < 1 mm (0.039 in)Deviation7)see diagr

Page 53 - 9 Dismounting

2,0 m (6.562 ft)30 m (98.43 ft)40 mm (1.574 in)3 mm (0.116 in)- 3 mm (- 0.116 in)- 40 mm (- 1.574 in)0Fig. 39: Deviation VEGAPULS 62 with parabolic an

Page 54 - 10 Supplement

Gas phase Temperature 1 bar/14.5 psig 10 bar/145 psig 50 bar/725 psigAir/Nitrogen 20 °C/68 °F 0.00 % 0.22 % 1.2 %Air/Nitrogen 200 °C/392 °F 0.00 % 0.1

Page 55

0,10,01,02,03,04,05,06,00,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0(bar)(m3/h)Fig. 41: Air quantity diagramThread G⅛ A

Page 56

During t he entire duration of use, the useris obliged to determine thecompliance of the required occupational safety measures with thecurrent valid r

Page 57

Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 barCable entry/plug10)- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø

Page 58

- Diameter approx. 8 mm (0.315 in)- Colour - standard PE Black- Colour - standard PUR Blue- Colour - Ex-version BlueIndicating and adjustment moduleVo

Page 59

ApprovalsDependingon the version, instruments with approvals can have d ifferent technical data.For these instruments, the corresponding approval docum

Page 60

10.2 Profibus PAInstrumentmaster fileThe instrument master file (GSD) contains the characteristic data of the Profibus PA instrument.These data are, e.g.

Page 61

Module of the PA sensorsFor the cyclic data traffic, VEGAPULS 62 provides the following modules:l AI (PA-OUT)- PA-OUT value ofthe FB1 after scalingl Add

Page 62

Byte-No.1 2 3 4 5StatusStatus(FB1)IEEE-754-Floating point valuePA-OUT(FB1)FormatValueNote:Bytes 6-10 are notused in this example.Data format of the ou

Page 63 - 10.2 Profibus PA

StatuscodeDescription according to Pro-fibusstandardPossible cause0 x 0C bad - sensor failure l Hardware errorl Converter errorl Leakage pulse errorl T

Page 64 - - Additi

10.3 DimensionsHousingin protection IP 66 /IP 68 (0.2 bar)~ 69 mm(2.72")ø 77 mm(3.03")112 mm (4 13/32")M20x1,5/½ NPT~ 69 mm(2.72")

Page 65

Housing in protection IP 66/IP 68 (1 bar)117 mm (4.61")~ 103 mm(4.06")ø 77 mm(3.03")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.

Page 66

VEGAPULS 62 - horn antennain threaded versionmm inch 38 mm (1.50")22 mm (0.87")22 mm (0.87")118 mm (4.65")SW 46 mm(1.81")8.50

Page 67 - 10.3 Dimensions

l The device must be insensitive to interfering immissions, includingthose that may cause undesirable operating conditions.The instrument is designed

Page 68 - M20x1,5M20x1,5

VEGAPULS 62 - horn antennain threaded version with purging air connection38 mm (1 1/2")22 mm(0.87")22 mm (0.87")118 mm (4.67")xyxy

Page 69

VEGAPULS 62 - horn antennain threaded version with antenna extensionmm inch 38 mm (1.50")22 mm (0.87")22 mm (0.87")118 mm (4.65")S

Page 70

VEGAPULS 62 - horn antennain flange version4xø0.75"4xø0.75"8xø0.75"8xø0.87"8xø0.88"4.75"4.92"6.30" 2.95"3.

Page 71

VEGAPULS 62 - horn antennain flange version with purging air connectionDkxdby12140mm (5.51")82,5 mm(3.25")4xø0.75"4xø0.75"8xø0.75&q

Page 72

VEGAPULS 62 - horn antennaand swivelling holdermm D mm DINASMEb k d DN 50 165 11,5 125 4x ø 18DN 80 200 11,5 160 8x ø 18DN 100 220 11,5 180 8x ø 18D

Page 73

VEGAPULS 62 - horn antenna, swivelling holder and purging air connectionmminch120 mm (4.72")47,5 mm(1.87")20 mm(0.79")12d3.94" ø 1

Page 74

VEGAPULS 62 - parabolic antenna in threaded version138 mm (5.43")ø 244 mm (9.61")SW 46 mm(1.81")22 mm (0.87")118 mm (4.65")38

Page 75

VEGAPULS 62 - parabolic antenna in flange versionD mm b k d DN 50 PN 40 165 20 125 4xø18 DN 80 PN 40 200 24 160 8xø18 DN 100 PN 16 220 20

Page 76

VEGAPULS 62 - parabolic antenna and swivelling holderd120 mm (4.72")130 mm (5.12")ø 243 mm (9.57")DmmDINASMEb kdDN 50 165 11,5 125 4x ø

Page 77

VEGAPULS 62 - parabolic antenna and swivelling holder with purging air connectiond47,5 mm(1.87")130 mm (5.12")ø 243 mm (9.57")120 mm (4

Page 78

3 Product description3.1 ConfigurationThe VEGAPULS 62 radar sensor is available in two electronicsversions:l Standard electronics type PS60KPl Electron

Page 79

10.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 80 - 10.5 Trademark

VEGAPULS 62 • Profibus PA 8110 Supplement28445-EN-090305

Page 81

82 VEGAPULS 62 • Profibus PA10 Supplement28445-EN-090305

Page 82

VEGAPULS 62 • Profibus PA 8310 Supplement28445-EN-090305

Page 83

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 84 - ISO 9001

213Fig. 1: VEGAPULS 62 - threaded version withplastic housing1 Housing cover with integrated PLICSCOM (optional)2 Housing with electronics3 Process fit

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