Vega VEGAPULS 62 (≥ 2.0.0 - ≥ 4.0.0) 4 … 20 mA_HART fou User Manual

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Page 1 - Operating Instructions

Operating InstructionsVEGAPULS 624 … 20 mA/HART four-wireApproval according to LPR radio standardDocument ID:41719Radar

Page 2 - Contents

The delivery must be checked for completeness and possible transitdamage immediately at receipt. Ascertained transit damage orconcealed defects must b

Page 3

You can find further information in t he operating instructions"VEGADIS 62" (Document-ID 36469).The PLICSMOBILE T61 is an external GSM/GPRS r

Page 4 - 1 About this document

4 Mounting4.1 General instructionsWith instruments with threaded process fitting, suitable tools must beapplied for tightening the hexagon.Warning:The

Page 5 - 2 For your safety

Note:The radar sensor with rinsing air connection or antenna extension isprovided with a notch on the antenna socket. This notch must bealigned with t

Page 6 - 2.7 Radio license for Europe

11Fig. 3: Orientation of the polarisation plane with threaded version1 Marking1Fig. 4: Orientation of the polarisation plane with flange version1 Marki

Page 7

> 200 mm(7.87")Fig. 5: Mounting of the radar sensor on round vessel topsIn vessels with conical bottom it can b e advantageous to mount thesen

Page 8 - 3 Product description

Fig. 7: Mounting of the radar sensor with inflowing mediumThe socket piece should be dimensioned in such a way that theantenna end protrudes at least 1

Page 9 - 3.2 Principle of operation

dhmax.d1½"50 mm/2"80 mm/3"100 mm/4"150 mm/6"200 mm250 mm300 mm500 mm800 mmhmax.Fig. 9: Deviating socket dimensionsTip:The ins

Page 10 - 41719-EN-120301

Fig. 11: Cover smooth profiles with deflectorsIf there are agitators in the vessel, a false signal suppression should becarried out with the agitators i

Page 11

When using a surge pipe in a vessel, influences from vesselinstallations and turbulences can be excluded. Under these prereq-uisites, the measurement o

Page 12 - 4 Mounting

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13

l The 100 % point must be below the upper vent hole and theantenna edgel The 0 % point is the end of the surge pipel For the parameter adjustment, sel

Page 14

0 %100 %125436Fig. 14: Configuration bypass1 Radar sensor2 Marking of the polarisation plane3 Instrument flange4 Distance sensor reference plane to uppe

Page 15

Constructional requirements on the bypass pipe:l Material metal, smoother inner tubel In case of an extremely rough tube inner surface, use an inserte

Page 16

3 ... 4 hmax≥ 50 mm90°231hmaxdmin≥ 2 mm x hmax90°42 3Fig. 16: Flow measurement with rectangular flume: dmin.= min. distance of thesensor (see chapter &

Page 17

23 ... 4 x hmax90°hmaxdB1Fig. 17: Flow measurement with Khafagi-Venturi flume: d = Min. distance tosensor; hmax.= max. filling of the flume; B = tightest

Page 18

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 19

If potential equalisation currents are expected, the connection on theprocessing side must be made via a ceramic capacitor (e. g. 1 nF,1500 V). The lo

Page 20

5 Insert the cable into the sensor through the cable entryFig. 18: Connection steps 5 and 66 Insert the wire ends into the terminals according to the

Page 21

5 6 784...20mA212+( )(-)1Fig. 19: Electronics compartment, double chamber housing1 Internal connection to the connection compartment2 For indicating

Page 22

132power supply 4...20mA activepassivecommonIS GND51/L/N2+( )(-)6 7 8Fig. 21: Connection compartment with double chamber housing with low voltage1 Vo

Page 23

9 Diagnosis, Asset Management and service9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .519.2 Measured value and event mem

Page 24

6 Set up with the indicating and adjustmentmodule6.1 Insert indicating and adjustment moduleThe indicating and adjustment module can be inserted into

Page 25 - 5 Connecting to power supply

1 2Fig. 23: Insertion of the indicating and adjustment module with double chamberhousing1 In the electronics compartment2 In the connection compartmen

Page 26 - 5.2 Connect

6.2 Adjustment system12Fig. 24: Indicating and adjustment elements1 LC display2 Adjustment keysl [OK] key:- Move to the me nu overview- Confirm selecte

Page 27

6.3 Parameter adjustmentThrough the parameter adjustment the instrument is adapted to theapplication conditions. The parameter adjustment is carried o

Page 28

Through this selection, the sensor is adapted perfectly to the productand measurement reliability, particularly in products with poorreflective propert

Page 29 - 5.4 Switch-on phase

l Product speed: slow filling and emptyingl Process/measurement conditions:- Condensation- Smooth product surface- Max. requirement to the measurement

Page 30

Standpipe:l Product speed: very fast filling and emptyingl Vessel:- Vent hole- Joins like flanges, weld joints- Shifting of the running time in the tube

Page 31

- Ice and condensation on the antenna possible- Spiders and insect nestle in the antennas- Floating material and animals sporadically on the watersurf

Page 32 - 6.2 Adjustment system

l Vessel of metal: weld jointsl Process/measurement conditions:- Filling too close to the sensor- System noise with completely empty silo increased- A

Page 33 - 6.3 Parameter adjustment

Through this sel ection, the sensor is adapted optimally to theapplication or the location and measurement reliability under thevarious basic conditio

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35

The real product level during this adjustment is not important, becausethe min./max. adjustment is always carried out without changing theproduct leve

Page 36

3 Set the requested percentage value with [+] and save with [OK].The cursor jumps now to the distance value.4 Enter the appropriate distance value in

Page 37

A comparison of echo curve and false signal suppression allows amore accurate conclusion on measurement reliability. The selectedcurve is continuously

Page 38

1 Select the menu item "Additional settins" with [->] and confirm with[OK]. With [->] you have to select the menu item "False sign

Page 39

The menu item "Extend" is used to extend an already created falsesignal suppression. This is useful if a false signal suppression wascarried

Page 40

Setup: Resetting of the parameter settings to the default values of therespective instrument in the menu item Setup. Order-related settingsremain but

Page 41

Menu Menu item Default valueScaling 0.00 lin %, 0 l100.00 lin %, 100 lLighting Switched offFurther settings Distance unit mTemperature unit °CProbe len

Page 42

7 Setup with PACTware7.1 Connect the PC312Fig. 25: Connection of the PC directly to the sensor via the interface adapter1 USB cable to the PC2 Interfa

Page 43

Necessary components:l VEGAPULS 62l PC with PACTware and suitable VEGA DTMl VEGACONNECT 4l HART resistance approx. 250 Ωl Power supply unit or process

Page 44

Fig. 27: Example of a DTM viewAll device DTMs are available as a free-of-charge standard versionand as a full version that must be purchased. In the s

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46

8 Set up with other systems8.1 DD adjustment programsDevice descriptions as Enhanced Device Description (EDD) areavailable for DD adjustment programs

Page 47 - 7 Setup with PACTware

9 Diagnosis, Asset Management and service9.1 MaintenanceIf the device is used correctly, no maintenance is required in normaloperation.9.2 Measured va

Page 48

Further echo curves: Up to 10 echo curves can be stored in a ringbuffer in this memory section.Additional echo curves a re stored via:l PC with PACTwar

Page 49

Maintenance: Due to external influences, the instrument function islimited. The measurement is affected, but the measured value is stillvalid. Plan in m

Page 50 - 8 Set up with other systems

CodeText mes-sageCause RectificationF125Unpermissibleelectronicstemperaturel Temperature of the elect-ronics in the non-specifiedsectionl Check ambient

Page 51 - 9.1 Maintenance

CodeText mes-sageCause RectificationS600Unpermissibleelectronicstemperaturel Temperature of the elect-ronics in the non-specifiedsectionl Check ambient

Page 52 - 9.3 Asset Management function

CodeText mes-sageCause RectificationM505No echo avai-lablel Level echo can no longerbe detectedl Clean the antennal Use a more suitable an-tenna/sensor

Page 53

Error Cause RectificationCurrent signalgreater than 22 mAor less than3.6 mAl Electronicsmodule in thesensor defecti-vel Exchange the instrument or send

Page 54

Fault description Error pattern Cause Rectification2. Measured value jumps towards0 %Leveltime0l Multiple echo (ves-sel top, product sur-face) with amp

Page 55

Fault description Error pattern Cause Rectification6. Measured value re-mains momentarily un-changed during fillingand then jumps to thecorrect levelLev

Page 56 - 9.4 Remove interferences

Depending on the instrument version, the emitting frequencies are inthe C or K band range. The low emitting frequencies are far below theinternational

Page 57

Fault description Error pattern Cause Rectification11. Measured valueremains unchanged inthe close range duringemptyingLeveltime0l False echo larger th

Page 58

If there is no electronics module available on site, the electronicsmodule can be ordered through the agency serving you. Theelectronics modules are a

Page 59

l Select the sensor in the project with the right mouse key and go to"Additional functions"l Click to "Software update", the windo

Page 60

10 Dismounting10.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temp

Page 61 - 9.6 Software update

11 Supplement11.1 Technical dataGeneral data316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Process fitting 316L, Hastelloy C22, Monell Al

Page 62

Input variableMeasured variable The measured quantity is the distance betweenprocess fitting of the sensor and product surface.The reference plane is t

Page 63 - 10 Dismounting

- TV (Third Value) Linearised percentage value- QV (Fourth Value) Scaled measured valueResolution, digital < 1 mm (0.039 in)Accuracy (according to

Page 64 - 11 Supplement

Additional deviation through strong, highfrequency electromagnetic fields acc. to EN61326<±50 mmSpecifications apply also to the current outputTemper

Page 65

- Electronics with increased sensitivityapprox.700 msStep response time1)≤ 3 sTracking speed of the measuring windowmax.1 m/minBeam angle2)- Horn ante

Page 66

Seal Antenna impedance co-neProcess temperature (measured on the processfitting)FFKM (Kalrez 6230) PTFE-15 … +130 °C(5 … +266 °F)PEEK -15 … +250 °C(5 …

Page 67

For operation outside of closed vessels, the following conditions mustbe fulfilled:l The installation must be carried out by trained qualified personnel

Page 68

Reflux valve - unmounted (as option with non-Ex version, included in the scope of delivery with Exversion)- Material 316Ti- Seal FKM (Viton), FFKM (Kal

Page 69

Indication LC display in dot matrixMeasured value indication- Number of digits 5- Size of digits W x H = 7 x 13 mm (sensors with software ≥ 4.0.0,hard

Page 70

That's why the associated approval documents have to be noted with these instruments. They arepart of the delivery or can be downloaded underwww.

Page 71

11.2 Radio astronomy stationsThe following table shows the geographic position of the radio astronomy stations in Europe:Country Name of the Station G

Page 72

11.3 DimensionsThe following dimensional drawings represent only an extract of thepossible versions. Detailed dimensional drawings can be downloadedon

Page 73 - 11.2 Radio astronomy stations

VEGAPULS 62, horn antenna in threaded versionmminch38 mm (1.50")22 mm (0.87")22 mm (0.87")SW 46 mm(1.81")ø2.95" 8.50"16.

Page 74 - 11.3 Dimensions

VEGAPULS 62, horn antenna in flange versionmminchxy2160 mm(2.36")166 mm (6.54")ø2.95" 8.50"16.93"ø3.74"yxø75 216ø95 430yx

Page 75 - 144 mm (5.67")

VEGAPULS 62, horn antenna in flange version 450 °Cyx260 mm (10.24")mminchø2.95" 8.50"16.93"ø3.74"yxø75 216ø95 430yxFig. 48: VE

Page 76

VEGAPULS 62, horn antenna and swivelling holder20 mm(0.79")20 mm(0.79")ø2.95" 8.50"16.93"ø3.74"yxø75 216ø95 430yxmminchx

Page 77

11.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 78

3 Product description3.1 StructureThe type label contains the most important data for identification anduse of the instrument:21131415161211536478910Fi

Page 79 - 11.5 Trademark

INDEXAAccessory- External indicating and adjustment unit 10- External radio unit 11- Flanges 11- Indicating and adjustment module 10- Interface adapte

Page 80

Reset 44SSensor orientation 17Service hotline 60Shielding 25Socket mounting 16Status messages 52Storage 10TType label 8VVessel form 39Vessel height 39

Page 81

82 VEGAPULS 62 • Approval according to LPR radio standardIndex41719-EN-120301

Page 82

VEGAPULS 62 • Approval according to LPR radio standard 83Index41719-EN-120301

Page 83

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 84 - ISO 9001

This operating instructions manual applies to the following instrumentversions:l Hardware from 1.0.0l Software from 4 .4.0The scope of delivery encomp

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