Vega VEGAFLEX 61 4 … 20 mA_HART two-wire User Manual

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Summary of Contents

Page 1 - VEGAFLEX 61

Operating InstructionsVEGAFLEX 614 … 20 mA/HART two-wireDocument ID:31833Guided Microwave

Page 2

l Dryand dust freel Not exposed to corrosive medial Protected against solar radiationl Avoiding mechanical shock and vibrationl Storage and transport

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4 Mounting4.1 General instructionsMake sure that all parts of the instrument exposed to the process, inparticular the sensor element, process seal and

Page 4 - 1.3 Symbolism used

Fig. 2: Measuresagainst moisture penetrationThe reference plane for the measuring range of the sensors is thesealing surface of the thread or flange.Ke

Page 5 - 2.3 Warning about misuse

keep in mind that measurement down to the tip of the probe is notpossible. The exact value of the min. distance (lower dead band) isstated in chapter

Page 6

1 2Fig. 4: Installationin plastic silo1 Flange2 Metal sheetConcrete vesselWhen installed in thick concrete ceilings, VEGAFLEX 61 should bemounted fron

Page 7 - 3 Produc

Ifpossible, avoid sockets. Mount the sensor flush with the vessel top. Ifthis is not possible, use short sockets with small diameter.Higher sockets or

Page 8 - 3.2 Principle of operation

Standpipes or bypass tubes are normally metal tubes with a diameterof 30 … 200 mm (1.18 … 7.87 in). In measurement technology such atube corresponds t

Page 9 - 3.3 Operation

Make sure that the probe is not subjected to strong lateral forces.Mount VEGAFLEX 61 at a position in the vessel where nodisturbances, e.g. from fillin

Page 10 - 31833-EN-100426

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 11 - 4.1 General instructions

Caution:Nogrease should be used when screwing the NPT cable gland orsteel tube into the threaded insert. Standard grease can containadditives that cor

Page 12 - 4.2 Mounting instructions

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13

7 Insertthe wire ends into the open terminals according to the wiringplanFig. 10: Connectionsteps 6 and 78 Press down the opening levers of the termin

Page 14

I²CDisplay1 2 5 6 7 83412Fig. 11: Electronicsand connection compartment with single chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 S

Page 15

132Display1 2 5 6 7 8I²CFig. 13: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

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I2C11 2Fig. 15: Wiringplan with double chamber housing1 Voltage supply/Signal output5.5 Wiring plan with double chamber housing Ex d132Display1 2 5 6

Page 17

121 2Fig. 17: Connectioncompartment with double chamber housing Ex d1 Spring-loaded terminals for power supply and cable screen2 Ground terminal for c

Page 18 - 5.1 Preparing the connection

5.6 Wiring plan - version IP 66/IP 68, 1 bar+-12Fig. 19: Wireassignment connection cable1 brown (+) and blue (-) to power supply or to the processing

Page 19 - 5.2 Connection procedure

6 Setup with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 20

Fig. 20: Insertindicating and adjustment moduleNote:Ifyou intend to retrofit the instrument with an indicating and adjustmentmodule for continuous meas

Page 21

6.3 Adjustment system1.1231Fig. 21: Indicatingand adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 22

6.4 SetupstepsAfter connecting VEGAFLEX 61 to power supply or after a voltagerecurrence, the instrument carries out a self-check for approx. 30seconds

Page 23

8 Maintenance and fault rectification8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418.2 Rectify malfunctions . . . . . .

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Keepin mind that interfaces can cause faulty measurements.If you want to measure the total height of both liquids reliably, pleasecontact our service

Page 25

2 Enter the appropriate distance value in m (corresponding to thepercentage value) for the full vessel. Keep in mind that the max.level must lie below

Page 26 - 6.1 Short description

these vessels. They represent the correlation between the levelpercentage and vessel volume. By activating the appropriate curve,the volume percentage

Page 27

Proceed as follows:1 Move from the measured value display to the main menu bypushing [OK].2 Select the menu item "Service" with [->] and

Page 28

BasicadjustmentIf the function "Reset" is carried out, the sensor resets the values of thefollowing menu items to the reset values (see char

Page 29 - Standard

6.5 MenuschematicBasic adjustment1▶Basic adjustmentDisplayDiagnosticsServiceInfo1.1Min. adjustment0.00 %=10.000 m(d)8.000 m(d)1.2Max. adjustment100.00

Page 30

Service4Basic adjustmentDisplayDiagnostics▶ServiceInfo4.1Sensor5.00 m(d)▼Rod▼4.2ApplicationLiquid▼Standard(DK ≥ 2)▼4.3Gating out of false sig nalsChan

Page 31

6.6 Savingthe parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwar

Page 32

7 Setup with PACTware and other adjustmentprograms7.1 Connecting the PC312Fig. 22: Connectionof the PC via VEGACONNECT directly to the sensor1 USB cab

Page 33 - Copy sensor data?

Necessary components:l VEGAFLEX 61l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system12 43OPENTWISTUSBLOCKFi

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - 6.5 Menu

Note:Keepin mind that for setup of VEGAFLEX 61, DTM-Collection in theactual version must be used.All currently available VEGA DTMs are included as a D

Page 36

8 Maintenance and fault rectification8.1 MaintenanceWhen used as directed in normal operation, VEGAFLEX 61 iscompletely maintenance free.8.2 Rectify ma

Page 37 - 6.6 Saving

Error Cause RemovalVoltagesupplymissingCheck cables for breaks; repair ifnecessaryOperating voltagetoo low or loadresistance toohighCheck, adapt if ne

Page 38 - 7.1 Connecting the PC

8.3 Exchange or shorten cable/rodThe cable or rod (meas. part) of the probe can be shortened, ifnecessary. To loosen the meas. part you need two fork

Page 39

3 Cable: Pullthe cable out of the gravity weight4 Shorten the cable/rod with a cut-off wheel or metal saw a t thelower end. Make sure the length is cor

Page 40

The electronics modules are adapted to the respective sensor anddistinguish also in the signal output or power supply.Electronics module FX-E.60H suit

Page 41 - 8.2 Rectify malfunctions

8.6 Instrument repairIf a repair is necessary, please proceed as follows:You can download a return form (23 KB) from our Internet homepagewww.vega.com

Page 42

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temper

Page 43 - 8.3 Exch

10 Supplement10.1 Technical dataGeneral dataMaterial 316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Process fitting 316L and PCTFE, Haste

Page 44

- Gravity weight 325 g (11.46 oz)Probe length L (from seal surface)- Rod: ø 6 mm (0.236 in) up to 4 m (13.12 ft)- Trimming accuracy - rod < 1 mm (0

Page 45 - 8.5 Software update

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 8.6 Instru

245324531 1Fig. 27: Measuringranges of VEGAFLEX 611 Reference plane2 Probe length L3 Measuring range (default setting refers to the measuring range in

Page 47 - 9 Dismou

Accuracy (similar to DIN EN 60770-1)Process reference conditions according to DIN EN 61298-1- Temperature +18 … +30 °C (+64 … +86 °F)- Relative humidi

Page 48 - 10 Supplem

L0-3mm (-0.118")3mm (0.118")15mm(0.591")-10mm (-0.394")0,3 m(11.811")0,08 m(3.15")0,02 m(0.787")1Fig. 28: Devia

Page 49

03mm(0.118")-3mm(-0.118")15mm(0.591")15mm(0.591")0,08 m(3.15")0,3 m(11.811")0,3 m(11.811")L1Fig. 30: Deviation

Page 50

L3mm(0.118")0-3mm(-0.118")15mm(0.591")20mm(0.787”)0,08 m(3.15")0,3 m(11.811")20 m(787.4")1Fig. 32: Deviation VEGAFLE

Page 51

Ambient conditionsAmbient, storage and transport temperature -40 … +80 °C (-40 … +176 °F)Process conditionsProcess pressure -1 … +40 bar/-100 … +4000

Page 52

- Doublechamber housing l 1 x cable entry M20 x 1.5 (cable: ø 5 … 9 mm),1 x blind stopper M20 x 1.5; 1 x blind stopperM16 x 1 .5 or optionally availab

Page 53

- Inspection window Polyester foilVoltage supplyOperating voltage- Non-Ex instrument 14 … 36 V DC- EEx-ia instrument 14 … 30 V DC- EEx-d-ia instrument

Page 54

Overvoltage category IIIProtection class IIFunctional safety (SIL)Functional safety is already activated on instruments with SIL qualification ex facto

Page 55

10.2 DimensionsThe following dimensional drawings represent only an extract of thepossible versions. Detailed dimensional drawings can be downloadedon

Page 56

2.5 Safetylabel on the instrumentThe safety approval markings and safety tips on the device must beobserved.2.6 CE conformityThis device fulfills the l

Page 57

Aluminium housing in protection rating IP 66/IP 68, 1 bar120 mm (4.72")~ 105 mm (4.13")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.31

Page 58

VEGAFLEX 61 - threaded versionLSW 36 (1.42") (G¾, ¾ NPT)SW 41 (1.61") (G1, 1 NPT)SW 46 (1.81") (G1½, 1½ NPT)G¾, ¾ NPT,G1, 1 NPT,G1½, 1½

Page 59 - 10.2 Dim

VEGAFLEX 61 - flange versionLbLbDddDkk68mm(2.68")46mm(1.81")D b kdDN 25 PN 40 115 18 85 4x ø 14DN 40 PN 40 150 18 110 4x ø 181" 150 lb

Page 60

10.3 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 61

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 62

3 Product description3.1 StructureThe scope of delivery encompasses:l VEGAFLEX 61 level sensorl Documentation- this operating instructions manual- Saf

Page 63 - 10.4 Trademark

123Fig. 1: VEGAFLEX 61 incable version with plastic housing1 Housing cover with integrated indicating and adjustment module (optional)2 Housing with e

Page 64 - ISO 9001

The supply voltage range can differ depending on the instrumentversion.The data for power supply are specified in chapter "Technical data".The

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