Vega VEGASON 64 Foundation Fieldbus User Manual

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Summary of Contents

Page 1 - VEGASON 64

Operating InstructionsVEGASON 64Foundation FieldbusUltrasonic

Page 2

3.3 OperationVEGASON 64 can be adjusted with different adjustment media:l with indicating and adjustment modulel with the suitable VEGA DTM in conjunct

Page 3

4 Mounting4.1 General instructionsMake sure that all parts of the instrument in contact with the measuredproduct, especially the sensor element, proce

Page 4 - 1.3 Symbolism used

The reference plane for the measuring range (version A) is the loweredge of the flange. The reference plane for versions B, C and D is thelower edge of

Page 5 - 2.3 Warning about misuse

1 32100%0%4Fig. 4: Version B, C, D - Measuringrange (operating range) and max. measuringdistance1 full (dead band)2 empty (max. measuring distance)3 M

Page 6

3 Insertthe transducer tube in the requested length from below intothe swivelling holder4 Fasten with screws (4); torque max. 10 Nm5 Remove the plug f

Page 7

Version C is supplied in three parts:l Transducerl Transducer cablel electronics for wall mountingAssemble the version as follows:1 Loosen the screws

Page 8 - 3 Produc

11 Secure screw (3) with lacquer or similar to ensure permanenttightness of the swivelling holder12 Rotate the connection head in such a way that the

Page 9 - Ethernet) and addition

5 Plugthe connection head to the transducer tube. Do not squeezeany cables. The cylinder is in the correct position, if the lowernotch (2) of the tran

Page 10 - 3.3 Operatio

4.3 Mounting instructionsWhen mounting VEGASON 64, kee p a distance of at least 500 mm(19.69 in) to the vessel wall. If the sensor is installed in the

Page 11 - 4.1 General instructions

Invessels with conical bottom it can be advantageous to mount thesensor in the center of the vessel, as measurement is then possibledown to the lowest

Page 12 - 28793-EN-081127

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13 - 4.2 Mounting preparations

Vessel installations such as for example, ladders, limit switches,heating spirals, struts etc. can cause false echoes that interfere withthe useful ec

Page 14

Largematerial heaps are best measured with several instruments,which can be mounted on e.g. traverse cranes. For this type ofapplication it is advanta

Page 15

Ifthere are strong air currents in the vessel, e .g. due to strong winds inoutdoor installations or air turbulence, e.g. by cyclone extraction youshou

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5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 17

Insystems without potential equalisation, connect the cable screendirectly to ground potential at the power sup ply unit and at the sensor.In the conn

Page 18 - 4.3 Mount

3 Remove approx. 10 cm (4 in) of the cable mantle (current output),strip approx. 1 cm (0.4 in) insulation from the ends of the individualwires4 Insert

Page 19

5.3 Wiring plan, double chamber housing1 2 345Fig. 20: Doublechamber housing1 Housing cover, connection compartment2 Blind stopper or plug M12 x 1 for

Page 20

3123 41 2L1 NBUSFig. 22: Connectioncompartment, double chamber housing1 Spring-loaded terminals for signal output2 Ground terminal for connection of t

Page 21

Then the current measured value will be displayed and thecorresponding digital output signal will be outputted to the cable.1)1)The values correspond

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6 Setup with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module PLICSCOM is used formeasured value

Page 23 - 5.1 Preparing the connection

8 Maintenance and fault rectification8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .428.2 Remove interferences. . . . . . .

Page 24 - 5.2 Connection procedure

Fig. 24: Mountingthe indicating and adjustment moduleNote:Ifyou intend to retrofit the instrument with an indicating and adjustmentmodule for continuou

Page 25

6.3 Adjustment system1.1231Fig. 25: Indicatingand adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 26

6.4 SetupprocedureAs VEGASON 64 is a distance measuring instrument, the distancefrom the sensor to the product surface is measured. To have the realpr

Page 27 - 5.4 Switch on phase

5 Savethe settings with [OK] and move to "Max. adjustment" with [->].Proceed as follows:Max. adjustment100.00 %=1.000 m(d)2.000 m(d)1 Pre

Page 28

Enter the requested parameter via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.To suppress fluctuations

Page 29 - 6.1 Short description

Proceed as follows:1 Move from the measured value display to the main menu bypushing [OK].2 Select the menu item "Service" with [->] and

Page 30

Copy sensor dataCopy sensor data?Basic adjustmentIf the "Reset" is carried out, the sensor resets the values of thefollowing menu items to t

Page 31 - - Select editing position

6.5 MenuschematicBasic adjustment1▶Basic adjustmentDisplayDiagnosticsServiceInfo1.1Min. adjustment000.0 %=10.000 m(d)1.245 m(d)1.2Max. adjustment100.0

Page 32 - 6.4 Setup

Service4Basic adjustmentDisplayDiagnostics▶ServiceInfo4.1Gating out of false signalsChange now?4.2Extended settingFastlevel change(> 1 m/min.)4.3Si

Page 33

6.6 Savingthe parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwar

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - Extended setting

7 Setupwith PACTware and other adjustmentprograms7.1 Connect the PC via VEGACONNECT312Fig. 26: Connectionof the PC via VEGACONNECT directly to the sen

Page 36

Necessary components:l VEGASON 64l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system7.2 Parameter adjustment

Page 37 - 6.5 Menu

8 Maintenance and fault rectification8.1 MaintenanceWhen used in the correct way, no special maintenance is required innormal operation.8.2 Remove inte

Page 38

In Exapplications, the regulations for the wiring of intrinsically safecircuits must be observed.? E013l no measured value availableà sensor in boot p

Page 39 - 6.6 Saving

Information:When loading on site, first of all the order data must be downloadedfrom the Internet (see operating instructions manual "Oscillator&q

Page 40

l Please ask the agency serving you for the address of your returnshipment. You can find the respective agency on our websitewww.vega.com under: "

Page 41

9 Dismounting9.1 Dismounting stepsDanger:The individual wires of the transducer cable carry a voltage of approx.70 V during operation (see chapter &qu

Page 42 - 8.2 Remove interferences

Correctdisposal avoids negative effects to persons and environmentand ensures recycling of useful raw materials.Materials: see chapter "Technical

Page 43

10 Supplement10.1 Technical dataGeneral dataMaterials, wetted parts- Flange PP or Aluminium- Swivelling holder, flange galvanized steel- Transducer PA

Page 44 - 8.5 Instrument repair

InputvariableMeasured value- Version A distance between lower edge of the flange andproduct surface- version B, C and D distance between lower edge of

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 9 Dismou

25 m (82.021 ft)10 m (32.8 ft)3 m (9.48 ft)25 mm (0.984 in)50 mm (1.196 in)6 mm (0.236 in)-6 mm (-0.236 in)-25 mm (-0.984 in)-50 mm (-1.196 in)5 m (16

Page 47

Ambient conditionsAmbient, storage and transport temperature -40 … +80 °C (-40 … +176 °F)Process conditionsProcess pressure- Version A with PP flange 0

Page 48 - 10 Supplem

Materials- Housing ABS- Inspection window Polyester foilPower supplyOperating voltage- Non-Ex and Ex-d instrument 20 … 72 V DC, 20 … 253 V AC, 50/60 H

Page 49

10.2 Foundation FieldbusBlock diagram, measured value processingThe following illustration shows the Transducer Block (TB) and Function block (FB) in

Page 50

Secondary_value_1CalibrationLowest PointCalibrationHighest PointSensor_valuecal_level_local_level_hiCalibrationLowest PointCalibrationHighest PointSen

Page 51

l sensor_value- Raw sensor value, i.e. theuncalibrated measurement value from the sensor. Unit derives from'Sensor_range.unit'l sensor_range

Page 52

- Min./max.-adjustment: Level at 'Cal_point_lo'. When writing 'Cal_level_lo' and 'Cal_type' = 1(Online), the 'Cal_p

Page 53

- Distance from the sensor to the product surface. Unitderives from 'Sensor_range.unit'l empty_vessel_curve_corr_op_code- Update, createnew

Page 54

10.3 DimensionsHousingø84mm~ 27/")120mm (4 23/32")* 129mm (5 5/64")5/16")M20x1,5/½ NPTM12xFig. 33: Aluminiumdouble chamber housing

Page 55

VEGASON 643 43 4 110 mm (4.33") ø 189 mm / (7.44") ø 196 mm (7.72") b130 mm (5.12")kD240 mm (9.45")12 >ø

Page 56

2.5 Safetyapproval markings and safety tipsThe safety approval markings and safety tips on the device must beobserved.2.6 CE conformityThis device ful

Page 57

VEGASON 643 4 1 2 250 mm (9.84") 312 mm (12.28")150 mm (5.91")>ø 200 mm(7.87")220 mm (8.66")149 mm (5.87")18 mm(0.7

Page 58 - 10.3 Dim

10.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

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62 VEGASON 64 • Foundation Fieldbus10 Supplement28793-EN-081127

Page 60

VEGASON 64 • Foundation Fieldbus 6310 Supplement28793-EN-081127

Page 61 - 10.5 Trademark

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 62

l Chapter "Packaging, transport and storage"l Chapter "Disposal"VEGASON 64 • Foundation Fieldbus 72 Foryour safety28793-EN-081127

Page 63

3 Product description3.1 ConfigurationThe scope of delivery encompasses:l VEGASON 64 ultrasonic sensorl Unassembled cable glandl Documentation- this op

Page 64 - ISO 9001

l Technical data: For example approvals, process temperature,process fitting/material, signal output, power supply, protectionWith the serial number, y

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