Vega VEGAPULS 62 (≥ 2.0.0 - ≥ 4.0.0) 4 … 20 mA_HART - t User Manual

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Page 1 - Operating Instructions

Operating InstructionsVEGAPULS 624 … 20 mA/HART - two-wire, approval according to LPR radiostandardDocument ID:41718Radar

Page 2 - Contents

Transport must be carried out under consideration of the notes on thetransport packaging. Nonobservance of these instructions can causedamage to the d

Page 3

VEGADIS 62 is suitable for measured value indication and adjustmentof sensors with HART protocol. It is looped into the 4 … 20 mA/HARTsignal cable.You

Page 4 - 1 About this document

4 Mounting4.1 General instructionsWith instruments with threaded process fitting, suitable tools must beapplied for tightening the hexagon.Warning:The

Page 5 - 2 For your safety

Note:The radar sensor with rinsing air connection or antenna extension isprovided with a notch on the antenna socket. This notch must bealigned with t

Page 6 - 2.7 Radio license for Europe

The position of the polarisation plane is marked on the process fittingof the instrument.11Fig. 3: Orientation of the polarisation plane with threaded

Page 7

> 200 mm(7.87")Fig. 5: Mounting of the radar sensor on round vessel topsIn vessels with conical bottom it can b e advantageous to mount thesen

Page 8 - 3 Product description

Fig. 7: Mounting of the radar sensor with inflowing mediumThe socket piece should be dimensioned in such a way that theantenna end protrudes at least 1

Page 9 - 3.2 Principle of operation

dhmax.d1½"50 mm/2"80 mm/3"100 mm/4"150 mm/6"200 mm250 mm300 mm500 mm800 mmhmax.Fig. 9: Deviating socket dimensionsTip:The ins

Page 10 - 41718-EN-120301

Fig. 11: Cover smooth profiles with deflectorsIf there are agitators in the vessel, a false signal suppression should becarried out with the agitators i

Page 11

When using a surge pipe in a vessel, influences from vesselinstallations and turbulences can be excluded. Under these prereq-uisites, the measurement o

Page 12 - 4 Mounting

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13

l The 100 % point must be below the upper vent hole and theantenna edgel The 0 % point is the end of the surge pipel For the parameter adjustment, sel

Page 14

0 %100 %125436Fig. 14: Configuration bypass1 Radar sensor2 Marking of the polarisation plane3 Instrument flange4 Distance sensor reference plane to uppe

Page 15

Constructional requirements on the bypass pipe:l Material metal, smoother inner tubel In case of an extremely rough tube inner surface, use an inserte

Page 16

3 ... 4 hmax≥ 50 mm90°231hmaxdmin≥ 2 mm x hmax90°42 3Fig. 16: Flow measurement with rectangular flume: dmin.= min. distance of thesensor (see chapter &

Page 17

23 ... 4 x hmax90°hmaxdB1Fig. 17: Flow measurement with Khafagi-Venturi flume: d = Min. distance tosensor; hmax.= max. filling of the flume; B = tightest

Page 18

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 19

If screened cable is necessary, connect the cable screen on both endsto ground potential. In the sensor, the screen must be connecteddirectly to the i

Page 20

5 Insert the cable into the sensor through the cable entryFig. 18: Connection steps 5 and 66 Insert the wire ends into the terminals according to the

Page 21

512+( )(-)6 7 84...20mA2341Fig. 19: Electronics and connection compartment, single chamber housing1 Voltage supply, signal output2 For indicating and

Page 22

4...20mA2312+( )(-)1Fig. 21: Connection compartment, double chamber housing1 Voltage supply, signal output2 For indicating and adjustment module or i

Page 23

8 Set up with other systems8.1 DD adjustment programs . . . . . . . . . . . . . . . . . . . . .538.2 Communicator 375, 475 . . . . . . . . . . . . . .

Page 24

5.5 Wiring plan, Ex-d double chamber housing5 6 7812+( )(-)3124...20mAFig. 23: Electronics compartment, double chamber housing1 Internal connection t

Page 25 - 5 Connecting to power supply

Contact pin Colour connectioncable in the sensorTerminal, electronicsmodulePin 1 Brown 5Pin 2 White 6Pin 3 Blue 7Pin 4 Black 85.6 Wiring plan - versio

Page 26 - 5.2 Connect

6 Set up with the indicating and adjustmentmodule6.1 Insert indicating and adjustment moduleThe indicating and adjustment module can be inserted into

Page 27

1 2Fig. 28: Insertion of the indicating and adjustment module with double chamberhousing1 In the electronics compartment2 In the connection compartmen

Page 28

6.2 Adjustment system12Fig. 29: Indicating and adjustment elements1 LC display2 Adjustment keysl [OK] key:- Move to the me nu overview- Confirm selecte

Page 29

6.3 Parameter adjustmentThrough the parameter adjustment the instrument is adapted to theapplication conditions. The parameter adjustment is carried o

Page 30

Through this selection, the sensor is adapted perfectly to the productand measurement reliability, particularly in products with poorreflective propert

Page 31 - 5.7 Switch-on phase

l Product speed: slow filling and emptyingl Process/measurement conditions:- Condensation- Smooth product surface- Max. requirement to the measurement

Page 32

Standpipe:l Product speed: very fast filling and emptyingl Vessel:- Vent hole- Joins like flanges, weld joints- Shifting of the running time in the tube

Page 33

- Ice and condensation on the antenna possible- Spiders and insect nestle in the antennas- Floating material and animals sporadically on the watersurf

Page 34 - 6.2 Adjustment system

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - 6.3 Parameter adjustment

l Vessel of metal: weld jointsl Process/measurement conditions:- Filling too close to the sensor- System noise with completely empty silo increased- A

Page 36

Through this sel ection, the sensor is adapted optimally to theapplication or the location and measurement reliability under thevarious basic conditio

Page 37

The real product level during this adjustment is not important, becausethe min./max. adjustment is always carried out without changing theproduct leve

Page 38

3 Set the requested percentage value with [+] and save with [OK].The cursor jumps now to the distance value.4 Enter the appropriate distance value in

Page 39

A comparison of echo curve and false signal suppression allows amore accurate conclusion on measurement reliability. The selectedcurve is continuously

Page 40

1 Select the menu item "Additional settins" with [->] and confirm with[OK]. With [->] you have to select the menu item "False sign

Page 41

The menu item "Extend" is used to extend an already created falsesignal suppression. This is useful if a false signal suppression wascarried

Page 42

Delivery status: Restoring the parameter settings at the time ofshipment from the factory incl. the order-specific settings. A createdfalse signal supp

Page 43

Menu Menu item Default valueLock operation ReleasedDisplay Language Like orderDisplayed value DistanceDisplay unit mScaling size VolumelScaling 0.00 l

Page 44

VEGAPULS 62 • 4 … 20 mA/HART - two-wire, approval according to LPR radio standard 496 Set up with the indicating and adjustment module41718-EN-120301

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46

7 Setup with PACTware7.1 Connect the PC312Fig. 30: Connection of the PC directly to the sensor via the interface adapter1 USB cable to the PC2 Interfa

Page 47

Note:With power supply units with integrated HART resistance (internalresistance approx. 250 Ω), an additional external resistance is notnecessary. Th

Page 48

All device DTMs are available as a free-of-charge standard versionand as a full version that must be purchased. In the standard version,all functions

Page 49

8 Set up with other systems8.1 DD adjustment programsDevice descriptions as Enhanced Device Description (EDD) areavailable for DD adjustment programs

Page 50 - 7 Setup with PACTware

9 Diagnosis, Asset Management and service9.1 MaintenanceIf the device is used correctly, no maintenance is required in normaloperation.9.2 Diagnosis m

Page 51

Further echo curves: Up to 10 echo curves can be stored in a ringbuffer in this memory section.Additional echo curves are stored via:l PC with PACTware

Page 52

Maintenance: Due to external influences, the instrument function islimited. The measurement is affected, but the measured value is stillvalid. Plan in m

Page 53 - 8 Set up with other systems

CodeText mes-sageCause RectificationF125Unpermissibleelectronicstemperaturel Temperature of the elect-ronics in the non-specifiedsectionl Check ambient

Page 54 - 9.2 Diagnosis memory

CodeText mes-sageCause RectificationS600Unpermissibleelectronicstemperaturel Temperature of the elect-ronics in the non-specifiedsectionl Check ambient

Page 55 - 9.3 Asset Management function

CodeText mes-sageCause RectificationM505No echo avai-lablel Level echo can no longerbe detectedl Clean the antennal Use a more suitable an-tenna/sensor

Page 56

Depending on the instrument version, the emitting frequencies are inthe C or K band range. The low emitting frequencies are far below theinternational

Page 57

The below tables show typical examples of application-relevantmeasurement errors with liquids. The measurement errors aredifferentiated according to th

Page 58

Fault description Error pattern Cause Rectification3. Measured valuejumps towards 100 %Leveltime0l Due to the process, the amp-litude of the product ec

Page 59 - 9.4 Remove interferences

Fault description Error pattern Cause Rectification8. Measured valuejumps towards 100 %during fillingLeveltime0l Due to strong turbulence andfoam genera

Page 60

Depending on the reason for the fault and the measures taken, thesteps described in chapter "Setup" must be carried out again or mustbe chec

Page 61

l Go under "www.vega.com/downloads" to "Software"l Select under "plics sensors and instruments", "Firmware updates&

Page 62

l Please ask the agency serving you for the address of your returnshipment. You can find the competent agency on our websitewww.vega.com.VEGAPULS 62 •

Page 63 - 9.6 Software update

10 Dismounting10.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temp

Page 64

11 Supplement11.1 Technical dataGeneral data316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Process fitting 316L, Hastelloy C22, Monell Al

Page 65

Input variableMeasured variable The measured quantity is the distance betweenprocess fitting of the sensor and product surface.The reference plane is t

Page 66 - 10 Dismounting

- QV (Fourth Value) Scaled measured valueResolution, digital < 1 mm (0.039 in)Accuracy (according to DIN EN 60770-1)Process reference conditions ac

Page 67 - 11 Supplement

Not included in the CE confirmity declaration are the countriesimplementing this radio standard at a later date: Finland, Luxembourg,Slovenia and Hunga

Page 68

Specifications apply also to the current outputTemperature drift - Current output ±0.03 %/10 K relating to the 16 mA span max.±0.3 %Deviation on the cu

Page 69

Tracking speed of the measuring windowmax.1 m/minBeam angle3)- Horn antenna ø 75 mm (2.953 in) 10°- Horn antenna ø 95 mm (3.74 in) 8°Emitted HF power4

Page 70

- Antenna impedance cone PEEK -1 … 100 bar (-100 … 10000 kPa/-14.5 … 1450 ps ig)- Antenna impedance cone ceramic -1 … 160 bar (-100 … 16000 kPa/-14.5

Page 71

or:l 1 x closing cap M20 x 1.5; 1 x blind stopperM20 x 1 .5or:l 1 x closing cap ½ NPT, 1 x blind plug ½ NPTor:l 1 x plug (depending on the version), 1

Page 72

- Colour - standard PE Black- Colour - standard PUR Blue- Colour - Ex-version BlueIndicating and adjustment moduleVoltage supply and data transmission

Page 73

Permissible residual ripple - Non-Ex, Ex-ia instrument- for 9.6 V< UN< 14 V ≤ 0.7 Veff(16 … 400 Hz)- for 18 V< UN< 36 V ≤ 1.0 Veff(16 … 400

Page 74

76 VEGAPULS 62 • 4 … 20 mA/HART - two-wire, approval according to LPR radio standard11 Supplement41718-EN-120301

Page 75

11.2 Radio astronomy stationsThe following table shows the geographic position of the radio astronomy stations in Europe:Country Name of the Station G

Page 76

11.3 DimensionsThe following dimensional drawings represent only an extract of thepossible versions. Detailed dimensional drawings can be downloadedon

Page 77 - 11.2 Radio astronomy stations

Aluminium housing in protection rating IP 66/IP 68 (1 bar)120 mm (4.72")~ 105 mm (4.13")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.3

Page 78 - 11.3 Dimensions

3 Product description3.1 StructureThe type label contains the most important data for identification anduse of the instrument:21131415161211536478910Fi

Page 79 - Stainless steel housing

Stainless steel housing in protection rating IP 66/IP 68, 1 bar117 mm (4.61")~ 103 mm(4.06")ø 77 mm(3.03")120 mm (4.72")~ 105 mm (

Page 80

VEGAPULS 62, horn antenna in threaded versionmminch38 mm (1.50")22 mm (0.87")22 mm (0.87")SW 46 mm(1.81")ø2.95" 8.50"16.

Page 81 - 144 mm (5.67")

VEGAPULS 62, horn antenna in flange versionxy21165 mm (6.5")60 mm(2.36")mminchø2.95" 8.50"16.93"ø3.74"yxø75 216ø95 430yxF

Page 82

VEGAPULS 62, horn antenna in flange version 450 °Cyxinchø 3.74" 8.50"11.30"ø 2.95"mmyxø 75 216ø 95 287yx260 mm (10.24")Fig. 57

Page 83

VEGAPULS 62, horn antenna and swivelling holdermminch20 mm(0.79")20 mm(0.79")ø2.95" 8.50"16.93"ø3.74"x y xy140 mm(1.58&q

Page 84

11.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 85 - 11.5 Trademark

INDEXAAccessory- External indicating and adjustment unit 10-11- External radio unit 11- Flanges 11- Indicating and adjustment module 10- Interface ada

Page 86

Polarisation plane 13Potential equalisation 26RReflection properties 36Repair 64Replacement parts- Antenna impedance cone 11- Electronics module 11Rese

Page 87

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 88 - ISO 9001

This operating instructions manual applies to the following instrumentversions:l Hardware from 1.0.0l Software from 4 .4.0The scope of delivery encomp

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