Vega VEGAFLEX 66 (-20…+250°C) 4 … 20 mA_HART two-wire User Manual

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Summary of Contents

Page 1 - VEGAFLEX 66

Operating InstructionsVEGAFLEX 66-20 … +250 °C4 … 20 mA/HART two-wireDocument ID:34169Guided Microwave

Page 2

Unless otherwise indicated, the packages must be stored only underthe following conditions:l Not in the openl Dry and dust freel Not exposed to corros

Page 3

4 Mounting4.1 General instructionsMake sure that all parts of the instrument exposed to the process, inparticular the sensor element, process seal and

Page 4 - 1.3 Symbolism used

Fig. 2: Measuresagainst moisture penetrationThe reference plane for the measuring range of the sensors is thesealing surface of the thread or flange.Ke

Page 5 - 2.3 Warning about misuse

keep in mind that measurement down to the tip of the probe is notpossible. The exact value of the min. distance (lower dead band) isstated in chapter

Page 6

Excessive system vibration or shocks, e.g. caused by agitators orturbulence in the vessel (e.g. from fluidisation) can cause the coaxprobe of VEGAFLEX

Page 7 - 3 Produc

1Fig. 5: Positionof the spacer1 SpacerNote:Measurement in a standpipe is not recommended for very adhesiveproducts.If there is a danger of the probe t

Page 8 - 3.2 Principle of operation

1 2 Fig. 6: Vesselwith temperature insulation1 Temperature insulation2 Ambient temperature on the housing16 VEGAFLEX 66 • 4 … 20 mA/HART two-wire4 Mou

Page 9 - 3.3 Operation

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 10 - 34169-EN-100426

Caution:Nogrease should be used when screwing the NPT cable gland orsteel tube into the threaded insert. Standard grease can containadditives that cor

Page 11 - 4.1 General instructions

7 Insertthe wire ends into the open terminals according to the wiringplanFig. 7: Connectionsteps 6 and 78 Press down the opening levers of the termina

Page 12 - 4.2 Mounting instructions

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13

I²CDisplay1 2 5 6 7 83412Fig. 8: Electronicsand connection compartment with single chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Sp

Page 14

132Display1 2 5 6 7 8I²CFig. 10: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 15

I2C11 2Fig. 12: Wiringplan with double chamber housing1 Voltage supply/Signal output5.5 Wiring plan with double chamber housing Ex d132Display1 2 5 6

Page 16

121 2Fig. 14: Connectioncompartment with double chamber housing Ex d1 Spring-loaded terminals for power supply and cable screen2 Ground terminal for c

Page 17 - 5.1 Preparing the connection

5.6 Wiring plan - version IP 66/IP 68, 1 bar+-12Fig. 16: Wireassignment connection cable1 brown (+) and blue (-) to power supply or to the processing

Page 18 - 5.2 Connection procedure

6 Setup with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 19

Fig. 17: Insertindicating and adjustment moduleNote:Ifyou intend to retrofit the instrument with an indicating and adjustmentmodule for continuous meas

Page 20

6.3 Adjustment system1.1231Fig. 18: Indicatingand adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 21

6.4 SetupstepsAfter connecting VEGAFLEX 66 to power supply or after a voltagerecurrence, the instrument carries out a self-check for approx. 30seconds

Page 22

Keepin mind that interfaces can cause faulty measurements.If you want to measure the total height of both liquids reliably, pleasecontact our service

Page 23

8 Maintenance and fault rectification8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .418.2 Rectify malfunctions . . . . . .

Page 24

2 Enter the appropriate distance value in m (corresponding to thepercentage value) for the full vessel. Keep in mind that the max.level must lie below

Page 25 - 6.1 Short description

A linearization is necessary for all vessels in which the vessel volumedoes not increase linearly with the le vel - e.g. in a horizontal cylindricalor

Page 26

Probes in coax version require no gating out of false echoes since theyare not influenced by false reflections.Gating out of false sig nalsChange now?Pr

Page 27

l Gating out of false signalsCopy sensor dataCopy sensor data?Basic adjustmentIf the function "Reset" is carried out, the sensor resets the

Page 28 - Standard

PointerThe min. and max. values are reset to the actual value.Additional adjustment and diagnosis options such as e.g. scaling,simulation or trend cur

Page 29

6.5 MenuschematicBasic adjustment1▶Basic adjustmentDisplayDiagnosticsServiceInfo1.1Min. adjustment0.00 %=10.000 m(d)8.000 m(d)1.2Max. adjustment100.00

Page 30

Service4Basic adjustmentDisplayDiagnostics▶ServiceInfo4.1Sensor5.00 m(d)▼Rod▼4.2ApplicationLiquid▼Standard(DK ≥ 2)▼4.3Gating out of false sig nalsChan

Page 31 - Sensor-TAG

6.6 Savingthe parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwar

Page 32 - Change now?

7 Setup with PACTware and other adjustmentprograms7.1 Connecting the PC312Fig. 19: Connectionof the PC via VEGACONNECT directly to the sensor1 USB cab

Page 33

Necessary components:l VEGAFLEX 66l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system12 43OPENTWISTUSBLOCKFi

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - 6.5 Menu

Note:Keepin mind that for setup of VEGAFLEX 66, DTM-Collection in theactual version must be used.All currently available VEGA DTMs are included as a D

Page 36

8 Maintenance and fault rectification8.1 MaintenanceWhen used as directed in normal operation, VEGAFLEX 66 iscompletely maintenance free.8.2 Rectify ma

Page 37 - 6.6 Saving

Error Cause RemovalVoltagesupplymissingCheck cables for breaks; repair ifnecessaryOperating voltagetoo low or loadresistance toohighCheck, adapt if ne

Page 38 - 7.1 Connecting the PC

8.3 Exchanging the electronics moduleIf the electronics module is defective, it can be replaced by the user.In Ex applications only one instrument and

Page 39

At "www.vega.com/downloads" go to "Software". Select under "plicsinstruments and sensors" the suitable instrument series

Page 40

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temper

Page 41 - 8.2 Rectify malfunctions

10 Supplement10.1 Technical dataGeneral dataMaterial 316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Process fitting - coax version 316L a

Page 42

- Rod: ø 6 mm (0.236 in) approx. 220 g/m (2.365 oz/ft)- Cable: ø 2 mm (0.079 in) approx. 20 g/m (0.215 oz/ft)- Cable: ø 4 mm (0.157 in) approx. 80 g/m

Page 43 - 8.4 Software update

24315Fig. 22: Measuringrange of VEGAFLEX 66 - coax version1 Reference plane2 Probe length3 Measuring range4 Upper dead band (see diagrams under Accura

Page 44 - 8.5 Instrument repair

2431245315Fig. 23: Measuringranges of the VEGAFLEX 66 - rod and cable version1 Reference plane2 Probe length3 Measuring range (default setting refers

Page 45 - 9 Dismou

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 10 Supplem

- 2. HART value (Secondary Value) Distance to the level - scaled (for example hl, %)Resolution, digital > 1 mm (0.039 in)Accuracy (similar to DIN E

Page 47

L0-3mm (-0.118")3mm (0.118")15mm(0.591")-10mm (-0.394")0,25 m(9.843")0,08 m(3.15")0,02 m(0.787")1Fig. 24: Devia

Page 48

L0-3mm (-0.118")3mm (0.118")15mm(0.591")-15mm (-0.591")0,25 m(9.843")0,08 m(3.149")0,25 m(9.843")1Fig. 26: Devi

Page 49

L0-3mm (-0.118")3mm (0.118")-50mm (1.969")5mm (0.197")0,15 m (5.906")0,03 m (1.181")0,02 m(0.787")1Fig. 28: Dev

Page 50

Process conditionsProcess pressure -1 … +100 bar/-100 … +10000 kPa (--14.5 … +1450 psig), depending on the processfittingProcess temperature -20 … +250

Page 51

l 1 xclosing cap ½ NPT, 1 x blind stopper½ NPT , 1 x blind stopper M16 x 1.5 oroptionally 1 x plug M12 x 1 for VEGADIS 61or:l 1 x plug (depending on t

Page 52

Voltage supplyOperating voltage- Non-Ex instrument 14 … 36 V DC- EEx-ia instrument 14 … 30 V DC- EEx-d-ia instrument 20 … 36 V DCOperating voltage wit

Page 53

Protection class IIFunctional safety (SIL)Functional safety is already activated on instruments with SIL qualification ex factory. Oninstruments withou

Page 54

10.2 DimensionsThe following dimensional drawings represent only an extract of thepossible versions. Detailed dimensional drawings can be downloadedon

Page 55

Aluminium housing in protection rating IP 66/IP 68, 1 bar120 mm (4.72")~ 105 mm (4.13")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.31

Page 56

2.5 Safetylabel on the instrumentThe safety approval markings and safety tips on the device must beobserved.2.6 CE conformityThis device fulfills the l

Page 57

VEGAFLEX 66 - cable, rod version (-20 … +250 °C/-4 … +482 °F)SW41 (G1 / 1 NPT)SW46 (G1½ / 1½ NPT)G1 / 1 NPT,G1½ / 1½ NPTL140 mm (5.51")20 mm (0.7

Page 58 - 10.2 Dim

VEGAFLEX 66 - coax version (-20 … +250 °C/-4 … +482 °F)LG¾ / ¾ NPT,G1 / 1 NPT,G1½ / 1½ NPT140 mm (5.51")20 mm (0.79")27 mm (1.06")ø 21,

Page 59

10.3 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 60

VEGAFLEX 66 • 4 … 20 mA/HART two-wire 6310 Supplement34169-EN-100426

Page 61

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 62 - 10.4 Trademark

3 Product description3.1 StructureThe scope of delivery encompasses:l VEGAFLEX 66 level sensorl Documentation- this operating instructions manual- Saf

Page 63

123Fig. 1: VEGAFLEX 66 incable version with plastic housing1 Housing cover with integrated indicating and adjustment module (optional)2 Housing with e

Page 64 - ISO 9001

Two-wire electronics 4 … 20 mA/HART for power supply andmeasured value transmission over the same cable.The supply voltage range can differ depending o

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