Vega VEGAPULS 56 Profibus PA User Manual

Level and PressureOperating InstructionsVEGAPULS 56 Profibus PA

10 VEGAPULS 56 Profibus PAProduct descriptionIn practice, the adjustment program VVO isoften installed as a tool on an engineeringstation or operating

VEGAPULS 56 Profibus PA 11233VVOSPSAdr. 10Adr. 1Master-Class 1Adr. 58Adr. 60Adr. 57Adr. 59Adr. 24Adr. 23Adr. 22Adr. 21Adr. 25 … 56PA -Adr. 25Adr. 26Ad

12 VEGAPULS 56 Profibus PAAdjustment with detachable adjustment module. Theadjustment module can be plugged into the radarsensor or into the external

VEGAPULS 56 Profibus PA 13Product descriptionDN 150DN 250DN 50DN 80Pipe antennaOnly in conjunction with a meas-uring tube, i.e. with a surge orbypass

14 VEGAPULS 56 Profibus PA2 Types and versionsVEGAPULS 56 sensors are a newly devel-oped generation of very compact, high tem-perature radar sensors.

VEGAPULS 56 Profibus PA 15VEGAPULS 56 V EXXX X X X X X X XJ - Tube extension for horn antennaX - withoutA - Aluminium housingD - Aluminium housing wit

16 VEGAPULS 56 Profibus PATypes and versions2.3 Bus configurationThe type of radar sensor you use dependson your process requirements and mountingcond

VEGAPULS 56 Profibus PA 17Types and versions

18 VEGAPULS 56 Profibus PATypes and versions22235422...54Profibus PA (31,25 kBit/s)3...91242153Profibus DP2Master-Class 1Master-Class 2103RS 232VEGACO

VEGAPULS 56 Profibus PA 19Types and versions3~MM56257888756...88558990Profibus PA3...93...92PA segment on segment coupler:1 … 32 sensors on one two-wi

2 VEGAPULS 56 Profibus PAContentsContentsSafety information ... 3Note Ex area ...

20 VEGAPULS 56 Profibus PATypes and versions3~M12122Master-Class 2Master-Class 13…91031515133144211124Profibus DPRS 232Profibus PA (31,25 kBit)VEGACON

VEGAPULS 56 Profibus PA 21Types and versions0/4…20 mA0…10 VOutputsM232425VBUSVBUS3…93…9222224222222222444 … 20 mA (HART )®Profibus PA (31,25 kBit)VE

22 VEGAPULS 56 Profibus PAMeasuring range (operating range) and max. measuring distanceNote: Use of the sensors for applications with solids is limite

VEGAPULS 56 Profibus PA 23010 m0 m20 m20˚30˚50 %3,5 m5,0 m3,5 m5,0 m100 %010 m0 m20 m30˚40˚100 %50 %5,3 m5,3 m6,8 m 6,8 mEmission cone of a DN 100 hor

24 VEGAPULS 56 Profibus PA02,4 m3,8 m2,4 m3,8 m10 m0 m20 m14˚22˚50 %100 %Heat insulationMounting on longer DIN socket piece> 10 mmEmission cone of

VEGAPULS 56 Profibus PA 25Reference planeMounting on dished tank endsReference plane1/2 vessel radiusMounting and installationMounting directly on the

26 VEGAPULS 56 Profibus PA0 %75 %100 %100 %0 %Tube flange system as bypass tubeExtended bypass tube on a vessel with turbulentproduct movementsMountin

VEGAPULS 56 Profibus PA 27Openings in a surge pipe for mixing of inhomogene-ous productsMounting and installationslightly inhomogeneousliquidshomogene

28 VEGAPULS 56 Profibus PAThe sensor must be directed with the marking hole tothe rows of holes or openings.MarkingholeDN 50ø50Mounting and installati

VEGAPULS 56 Profibus PA 29Pipe antenna: The surge pipe open to the bottommust have a vent or equalisation hole on top.CorrectWrongMounting and install

VEGAPULS 56 Profibus PA 3Contents4 Electrical connection4.1 Connection – Connection cable – Screening ... 364.2 Sensor address ...

30 VEGAPULS 56 Profibus PA0 %~45˚ø 51,20,0…0,41,5…22,90,0...0,4 150…5005…152,9…6100 %Mounting and installationGuidelines for standpipe constructionRad

VEGAPULS 56 Profibus PA 31Mounting and installation0 %~45˚ø 100,80,0…0,41,5…23,60,0…0,4150…5005…153,6ø 962100 %Flange DN 100Smooth weldingneck flangeC

32 VEGAPULS 56 Profibus PAMounting and installation3.4 False echoesThe installation location of the radar sensormust be selected such that no installa

VEGAPULS 56 Profibus PA 3375 %0 %100 %Mounting and installationStrong product movementsBuildupInflowing materialWrongCorrectStrong product movementsSt

34 VEGAPULS 56 Profibus PADirect sensor perpendicularly to the product surfaceCorrect WrongLadderLadderMounting and installationHorn antenna: correct

VEGAPULS 56 Profibus PA 35Mounting and installationThe polarisation direction is in one plane with themarking hole (the sensor must be directed with t

36 VEGAPULS 56 Profibus PAElectrical connection4 Electrical connection4.1 Connection – Connection cable– ScreeningSafety information – Qualified perso

VEGAPULS 56 Profibus PA 37Electrical connectionconjunction with the output voltage of thesegment coupler and the current requirement(VEGAPULS 10 mA) o

38 VEGAPULS 56 Profibus PAElectrical connectionIn the so-called Fieldbus Intrinsically SafeConcept (FISCO), the general conditions foran Ex safe bus c

VEGAPULS 56 Profibus PA 39Electrical connection4.2 Sensor addressIn a Profibus system composed of ProfibusDP and Profibus PA subsystem, each partici-p

4 VEGAPULS 56 Profibus PAProduct description1 Product descriptionLevel measurement of high temperatureprocesses or products with high tempera-tures wa

40 VEGAPULS 56 Profibus PA4.3 Connection of the sensorAfter mounting the sensor at the measure-ment location according to the instructions inchapter &

VEGAPULS 56 Profibus PA 41- +21ShieldSupply: 20 … 36 V DC, VBUS12-+ESCESC+-OKOK1 2 C 567843VBUSCommu-nication+-4...20mADisplay12 C 5 6 7 843EEx d conn

42 VEGAPULS 56 Profibus PASENSORDISPLAY1234 56 78ESCESC+-OKOK-+1 2 C 567843Commu-nication+-4...20mADisplay12 C 5 6 7 843VBUS-+ESCOKTank 1m (d)12.345El

VEGAPULS 56 Profibus PA 43Setup5 Setup5.1 Adjustment mediaIn chapter "1.4 Adjustment“ the Profibusadjustment structure was briefly explainedand t

44 VEGAPULS 56 Profibus PA5.2 Adjustment with VVOBefore you can adjust the sensors with theadjustment program VVO (VEGA VisualOperating) in version ≥

VEGAPULS 56 Profibus PA 45SetupConfiguration and parameter adjust-mentDuring setup of the sensor you will be con-fronted with two terms: "Configu

46 VEGAPULS 56 Profibus PA• Now start VVO (restart).SetupThe adjustment program, called in the follow-ing VVO, gets into contact with the connectedsen

VEGAPULS 56 Profibus PA 47Setup• Click to "PlanningPlanningPlanningPlanningPlanning“ and then to "OKOKOKOKOK“.The VVO software asks again fo

48 VEGAPULS 56 Profibus PASetupIf the sensor address has been adjusted withthe DIP switch from 1 … 125, the addressnumber in the field "Sensor ad

VEGAPULS 56 Profibus PA 49Setup• Click to the sensor or the measurementloop on which you want to carry out theparameter adjustment.• Then click to &qu

VEGAPULS 56 Profibus PA 5Time transformationPulse sequenceMeas. distanceemission - reflection - reception1 ns278 nsttProduct descriptionThe radar impu

50 VEGAPULS 56 Profibus PA• Confirm the adjustments with "OKOKOKOKOK“ andafter a message is displayed, you areagain in the menu window "Adju

VEGAPULS 56 Profibus PA 51SetupThe sensor electronics has two characteris-tics points (at min. and max.) from which alinear proportionality between pr

52 VEGAPULS 56 Profibus PASetup• Click to "Profibus outputProfibus outputProfibus outputProfibus outputProfibus output“.In the window "Profi

VEGAPULS 56 Profibus PA 53SetupSensor optimisationIn the menu "Sensor optimisation“ you pre-pare the sensor for the meas. environment.With this y

54 VEGAPULS 56 Profibus PASetup• Save the adjustments with "OKOKOKOKOK“ and youare again in the menu window "Meas. envi-ronment“.Meas. envir

VEGAPULS 56 Profibus PA 55SetupEcho curveWith the menu item "Echo curve“ in the menuwindow "Sensor optimisation“ you can seethe course and t

56 VEGAPULS 56 Profibus PASetup• Now click in the opening menu window"False echo storage“ to """""Learn false ech-Learn

VEGAPULS 56 Profibus PA 57SetupParameter adjustment 2LinearisationThe relation between level and volume isdefined with so-called linearisation curves.

58 VEGAPULS 56 Profibus PASetupThe user programmable linearisation curve isgenerated by index markers. Each indexmarker consists of a value pair. A va

VEGAPULS 56 Profibus PA 59SetupMax.Min.100 % (1.270 m) correspondto 1200 litersSpan (4.58 m)0 % (5.850 m) correspond to45 litersIndex marker 1 is at 0

6 VEGAPULS 56 Profibus PA1.2 Application featuresApplications• level measurement of liquids, limited use insolids• measurement also in vacuum• all sli

60 VEGAPULS 56 Profibus PASetup• Click to "CalculateCalculateCalculateCalculateCalculate“.After a few seconds of calculation, the levelsas a perc

VEGAPULS 56 Profibus PA 61SetupThe menu window for the adjustment of thecylindrical tank opens.• Choose the meas. unit, e.g. mm, thatshould apply to t

62 VEGAPULS 56 Profibus PASetupThere is a linear interpolation between thelinearisation points.• Click to "OKOKOKOKOK“ and you are again in theme

VEGAPULS 56 Profibus PA 63SetupParameter adjustment of sensor dis-playIn the menu item "Outputs“ you choose thescale and the unit in which your l

64 VEGAPULS 56 Profibus PASimulation• Click to the menu "Diagnostics/SimulationDiagnostics/SimulationDiagnostics/SimulationDiagnostics/Simulation

VEGAPULS 56 Profibus PA 65SetupPrint configuration and adjustments• Click to "Services/PrintServices/PrintServices/PrintServices/PrintServices/Pr

66 VEGAPULS 56 Profibus PASetup5.3 Sensor adjustment with the ad-justment module MINICOM-+ESCOKTank 1m (d)12.345Beside the PC, it is also possible to

VEGAPULS 56 Profibus PA 67Adjust-mentPara-meterSensorm(d) 4.700w.omediumAd-just-mentinm(d)(min. adjustment)OKOK+OKOKOKAd-just-mentinm(d) 0.0%atm (d)X

68 VEGAPULS 56 Profibus PAOK+ –or100.0%atm (d)XX.XXXSetupWith the "+“ or "–“ key you canassign a level distance (ex-ample 5.85 m) to the pre

VEGAPULS 56 Profibus PA 69Ampl.:XX dBS-N:XX dBLin.curveLinearIntegrationtime0 sAdjust-mentSignalcondit-ioningScal-ing• Confirm with "OK“.If neces

VEGAPULS 56 Profibus PA 7Product description1.3 Profibus output signalPROPROPROPROPROcess FIFIFIFIFIeld BUSBUSBUSBUSBUS (PROFIBUS) is the re-sult of a

70 VEGAPULS 56 Profibus PASetupMenu schematic for the adjustment module MINICOMSensoropti-mizePara-meterSensorm(d) 4.700Meas.environmentOpera-tingrang

VEGAPULS 56 Profibus PA 71SetupCreatenewact.dist.m (d) 4.700FalseechomemoryUpdateNow! OK?Meas.dist.m (d) X.XXLearn-ing!UpdateUpdateNow!OK?Learn-ing

72 VEGAPULS 56 Profibus PAPA function diagram6 PA function diagramFilterAdjustment min-max Life-adjustment Dry-adjustment possibleCal point hi, Cal po

VEGAPULS 56 Profibus PA 73PA function diagramminmaxMin/Max memorySimulation distance value (DS_50)[sensor unit (m,ft)](manuf. spec. parameter)Simulate

74 VEGAPULS 56 Profibus PAPA function diagramPDMVVOFDTMINICOMPDMVVOFDTMINICOMScaled (PA-Out)SimulationSimulated value:- primary value (%,m,ft ...)- se

VEGAPULS 56 Profibus PA 75PA function diagramOut Scale - primary value (%,m,ft ...)- secondary value 1 (%,m,ft ...)- secondary value 2 (m,ft ...)(dep.

76 VEGAPULS 56 Profibus PA7 Diagnosis7.1 SimulationTo simulate a certain filling, you can call upthe function "Simulation“ on the adjustmentmodul

VEGAPULS 56 Profibus PA 778 Technical data8.1 DataPower supplySupply voltage 9 … 32 V DC)(output voltage UO of the segment dependent on the segment co

78 VEGAPULS 56 Profibus PAAdjustment- adjustment software VEGA Visual Operating on Master-Class 2 PC- adjustment module MINICOM in sensor or in extern

VEGAPULS 56 Profibus PA 79PN 16PN 25PN 40PN 64bar402516-40 0 50 100 150 200 250 300 350˚C64Flange DIN DN 50Material: 1.4571Groove and tongue acc.to DI

8 VEGAPULS 56 Profibus PAProduct description1.4 AdjustmentEach measuring situation is unique. For thatreason, every radar sensor needs somebasic infor

80 VEGAPULS 56 Profibus PATechnical databar402516-40 0 50 100 150 200 250 300 350˚CPN 16PN 25PN 40PN 16PN 25PN 40PN 64bar402516-40 0 50 100 150 200 25

VEGAPULS 56 Profibus PA 81Flange DIN DN 200Material: 1.4571Groove and tongue acc.to DIN 2512 Form F, NPN 16PN 25PN 40PN 64bar40251664-40 0 50 100 150

82 VEGAPULS 56 Profibus PATechnical dataFlange DIN DN 250Material: 1.4571Groove and tongue acc.to DIN 2512 Form F, NPN 16PN 25PN 40PN 64bar40251664-40

VEGAPULS 56 Profibus PA 83Ex technical data (note approval documents in the yellow binder)Classification- d pressure-tight encapsulation- ia intrinsic

84 VEGAPULS 56 Profibus PAWeights in kg (1 psi = 0.0689 bar)DIN 16 bar 25 bar 40 bar 64 bar- DN 50 6.9 -- 7.7 8.5- DN 80 8.8 -- 10.0 10.9- DN 100 9.8

VEGAPULS 56 Profibus PA 85Technical data8.3 Data format of the output signalByte4 Byte3 Byte2 Byte1 Byte0Status Measured value (IEEE-754 Format, see b

86 VEGAPULS 56 Profibus PA20120ø180ø96ø220ø18ø160ø7675ø200ø18ø125ø1820ø1651823DN 50DN 80DN 10032021318537020511625185213320370205116258.4 DimensionsTe

VEGAPULS 56 Profibus PA 87Technical data22205ø146ø285DN 150ø240 ø2226380ø241ø355ø26DN 250ø40524296ø197ø295ø22DN 200ø340

88 VEGAPULS 56 Profibus PATechnical dataAdjustment module MINICOM7432,567,5-+ESCOKTank 1m (d)12.345Adjustment module for insertion into series 50senso

VEGAPULS 56 Profibus PA 89Notes

VEGAPULS 56 Profibus PA 9Product descriptionAdjustment with the adjustment pro-gram VVO - VEGA Visual OperatingThe setup and adjustment of the radar

90 VEGAPULS 56 Profibus PANotes

VEGAPULS 56 Profibus PA 91Notes

ISO 9001All statements concerning scope of delivery, application, practicaluse and operating conditions of the sensors and processing sys-tems corresp